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I decide to make a chest. I looked through Lon Schleinings excellent book Treasure Chests and saw several "sea chests" that inspired me. Of course, I had to change things; its what I do.
Some changes come from my design muse, some from problem solving during the construction process. I like it when the changes provide a certain amount of "funky" or "quirky" character to a piece - it keeps things interesting. Ive posted about this before.
I sketched out a rough design and went with a raised panel bottom set in grooves in the sides and ends. On a chest this size, I think it would be more common, and arguably better - as it would have not stolen from the depth of the interior, to just nail on a solid bottom. But I liked the idea and how it makes the box different.
Once I started building, a couple of other changes appeared. First I didnt have wide enough stock to make the top out of one board, and rather than gluing up wider stock, I modified the top design completely. Then, after numerous attempts at modifying the handle hardware, I threw it away keeping only the bails; and replaced the mounting hardware with simple eye screws. All the hardware I blackened with a linseed oil patina that I first experimented with back on the Turning Saw project. After seeing the blackened hardware sitting on the raw wood of the box, I liked it so much I abandoned my original idea of painting the box.
After deciding not to paint the box, I also decided to leave the nails exposed, and to use wrought head nails to attach the hinges. This was the first time Id used the clench nail technique, and I had mixed results. The nails I had were either too short or too long. As nails that are too short are not clenchable, I went with the too long option - but things got messy. In the end, it worked, but it was not pretty...
One special thing about this project for my son was that I used a tool with family history. Its a hand drill from our hardware store, that my father gave me as a boy. I love the idea that there is a three generation connection in this project.
In the end, I think I created a functional box for the blocks, but one that has just the right amount of unique character to make it extra special for my son.
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