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You can view Steve Ramseys video here
http://www.youtube.com/watch?v=JcaV5jWpR1k&feature=g-user-u
http://www.youtube.com/watch?v=JcaV5jWpR1k&feature=g-user-u
I started by cutting the maple 1x2x2 in half to glue together to make the handle. I cut the oak 1x3x2 into 3 pieces. 2 at about 8 inches and 1 at about 6 inches. I took the 6 inch piece and measured in 2 inches and marked the center. I then realized that the board was 2 1/2 inches wide so I remeasured to 2 1/2 inches and re-marked the center.
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I made a 1 1/2 inch hole to be able to add some weight to the mallet.
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It turns out that speed really does matter. The drill press came setup at the max speed of 3100 RPM.
I changed it to the middle setting of 1720 when I assembled the drill press.
I cut the hole on the right at 1720 and it kept stopping as I lowered the Forstner bit
and it also burned the wood some.
I adjusted the belts down to the lowest setting of 620 and drilled the hole on the left with no issues.
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I changed it to the middle setting of 1720 when I assembled the drill press.
I cut the hole on the right at 1720 and it kept stopping as I lowered the Forstner bit
and it also burned the wood some.
I adjusted the belts down to the lowest setting of 620 and drilled the hole on the left with no issues.
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I set my mitre saw to 2 degrees to cut the inside of the wedge.
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stick from my table saw to hold it in place when I cut it.
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